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C1132 (bizhub C658/C558/C458)

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Trouble typeC1132: Punch drive motor drive malfunction
RankB
Trouble detection condition<When FS-533+PK-519 is installed>
•The puncher drive cam sensor (PS203) or puncher home sensor (PS204) is not turned ON (blocked) or OFF (unblocked) even after the set period of time has elapsed while the punch motor (M201) is energized.
• The punch motor sensor (PS202) is not turned ON when the punch motor (M201) driven.
• The holes with other marketing area is set in [Service Mode] -> [Finisher] -> [Punch option setting].


<When FS-536+PK-520 or FS-536SD+PK-520 is installed>
•The punch home sensor (PS1) is not turned ON (unblocked) or OFF (blocked) even after the set period of time has elapsed while the punch drive motor (M1) is energized.


<When FS-537+PK-523 or FS-537SD+PK-523 is installed>
The PK punch home sensor/2 (PS301) is not turned ON (unblocked) or OFF (blocked) even after the set period of time has elapsed while the punch drive motor (M301) is energized.
Trouble isolation–
Relevant electrical parts<When FS-533+PK-519 is installed>
•Punch motor (M201)
• Punch motor sensor (PS202)
• Puncher drive cam sensor (PS203)
• Puncher home sensor (PS204)
• PK control board (PKCB)
• FS control board (FSCB)
<When FS-536+PK-520 or FS-536SD+PK-520 is installed>
•Punch drive motor (M1)
• Punch home sensor (PS1)
• FS control board (FSCB)
<When FS-537+PK-523 or FS-537SD+PK-523 is installed>
•Punch drive motor (M301)
• PK punch home sensor/2 (PS301)
• Punch control board (PKCB)
• FS control board (FSCB)

Procedure

 When FS-533+PK-519 is installed

  1. Check the number of the holes in [Service Mode] -> [Finisher] -> [Punch option setting].
  2. Check the connector between M201-PKCB CN203 for proper connection and correct as necessary.
  3. Check the connector of M201 for proper drive coupling and correct as necessary.
  4. Check the connector between PS202-PKCB CN204 for proper connection and correct as necessary.
  5. Check the connector between PS203-PKCB CN204 for proper connection and correct as necessary.
  6. Check the connector between PS204-PKCB CN204 for proper connection and correct as necessary.
  7. PS202 I/O check, sensor check
    • Control signal: PKCB CN204
    • Location of electrical component: FS-533 (PK-519) 5-C
  8. PS203 I/O check, sensor check
    • Control signal: PKCB CN204
    • Location of electrical component: FS-533 (PK-519) 6-C
  9. PS204 I/O check, sensor check
    • Control signal: PKCB CN204
    • Location of electrical component: FS-533 (PK-519) 6-C
  10. M201 operation check
    • Control signal: PKCB CN203-1 to 2
    • Location of electrical component: FS-533 (PK-519) 4-C
  11. Replace M201. (Part# A3EWPP3201)
  12. PKCB F201 conduction check
  13. Replace PKCB. (Part# A3EWPP3102)
  14. Replace FSCB. (Part# A2YUPPH901(Model No. A2YU-WY1) or A2YUPPXN00 (Model No. A2YU-WY2))

NOTICE

  • Link to the wiring diagram (FS-533)

 When FS-536+PK-520 or FS-536SD+PK-520 is installed

  1. Check the connector between M1-relay CN351-FSCB J7 for proper connection and correct as necessary.
  2. Check the connector of M1 for proper drive coupling and correct as necessary.
  3. Check the connector between PS1-FSCB J7 for proper connection and correct as necessary.
  4. PS1 I/O check, sensor check
    • Control signal: FSCB J7-5 (ON)
    • Location of electrical component: FS-536/FS-536SD 13-K
  5. M1 operation check
    • Control signal: FSCB J7-7 to 8
    • Location of electrical component: FS-536/FS-536SD 13-K
  6. Replace M1. (Part# A4JUF93100 Punch Unit/2 / Part# A4JUF93200 Punch Unit/3)
  7. Replace FSCB. (Part# A87GPP0V00)

NOTICE

 When FS-537+PK-523 or FS-537SD+PK-523 is installed

  1. Check the connector between M301-relay CN351-PKCB CN35 for proper connection and correct as necessary.
  2. Check the connector of M301 for proper drive coupling and correct as necessary.
  3. Check the connector between PS301-PKCB CN36 for proper connection and correct as necessary.
  4. PS301 I/O check, sensor check
    • Control signal: PKCB CN36-5 (ON)
    • Location of electrical component: PK-523 3-C
  5. M301 operation check
    • Control signal: PKCB CN35-1 to 3
    • Location of electrical component: PK-523 2-C
  6. Replace M301. (Part# A4JUR70400 Punch Unit /1 / Part# A4JUR70500 Punch Unit /2 / Part# A4JUR70600 Punch Unit /3)
  7. Replace PKCB. (Part# A99KH00103)
  8. Replace FSCB. (Part# A87HPP9M01)

NOTICE

Please search Knowledge Base articles and Bulletins as they may contain relevant information and updated Part information such as Part numbers.

K.3.10.20 (Link to the Field Service Manual)

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