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C2557 (bizhub C754e/C654e)

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Contents

Trouble typeAbnormally low toner density detected black TCR sensor
Trouble codeC2557
RankB
Detection timingWhen sampling data is determined in TC ratio calculation control, TCR sensor output is higher than a predetermined value for a predetermined number of times in a row even though there is toner in the sub hopper.
Trouble isolation
Relevant electrical parts• Developing unit /K
• Toner cartridge /K
• Toner empty sensor/K (PZS/K)
• Toner supply motor/K (M12)
• Toner cartridge motor /CK (M14)
• Printer control board (PRCB)

 (2)Procedure

StepActionControl signalLocation of electrical components
1Perform image troubleshooting procedure if image density is low.
2Check the connector between M12-relay CN258-PRCB CN3 for proper connection, and correct as necessary.
3Check the connector between M14-relay CN321-relay CN428-PRCB CN4 for proper connection, and correct as necessary.
4Check the connector of M12 and M14 for proper drive coupling and correct as necessary.
5M12 operation check(At this time, IU must be non-installation.)PRCB CN3-13 to 1624-C
6M14 operation checkPRCB CN4-5 to 83-K
7Replace M12 (Part# A00JM12100) and M14 (Part# 9314130021)
8Reinstall developing unit /K (Part# A2X203D)
9Reinstall toner cartridge (C Part# A3VU430, M Part# A3VU330, Y Part# A3VU230 , K Part# A3VU130)
10If the toner empty sensor and its surroundings inside the sub hopper are dirtied with toner, clean them.
11Replace the developing unit /K (Part# A2X203D)
12PRCB ICP23 or ICP24 conduction check
13Replace PRCB. (Part# A2X0H00S06)

Please search Knowledge Base articles and Bulletins as they may contain relevant information and updated Part information such as Part numbers.

K.3.7.16 (Link to the Field Service Manual)

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